Atmosphere Controls and Process Intelligence
Improve your operational efficiency with Air Products’ atmosphere supply and process management systems.
Brazing
Expert solutions to help you succeed
Gas atmospheres for brazing can vary depending upon your base materials, process, part quality and cost considerations. Commonly used industrial gas atmospheres for brazing include nitrogen, hydrogen, nitrogen/hydrogen mixtures, nitrogen/methanol mixtures, argon and argon/hydrogen mixtures. Air Products applications engineers can help you select the right brazing atmosphere tailored to your process requirements for reducing potential, wettability, soot prevention, as well as maintaining excellent and repeatable braze quality.
Download Atmosphere Solutions for Advanced Materials Processing brochure
Industrial Gases from a Global Leader
- Global leading manufacturer of nitrogen, oxygen, and argon
- World leading producer and supplier of hydrogen and helium
- Reliable supply of industrial gases
- Excellent record of meeting on-time needs
- Industry leader in safety
- Technical support when you need it
- World-class customer service
Heating Treating Solutions
Air Products offers a wide range of technologies, gases, equipment, and cutting edge solutions for the heat treating industry.
Offerings
Atmosphere Humidification System
The Atmosphere Humidification System is easily installed into the existing gas supply to the furnace.
Dew Point Monitoring System
The Dew Point Monitoring System enables manufacturers to comply with CQI-9 and NADCAP requirements.
Gas Density Sensor
Air Products’ patented gas density sensor provides accurate, inexpensive, in-situ measurement in a variety of metals heat treatment applications.
Hydrogen
Air Products offers liquid hydrogen and compressed hydrogen gas in a variety of purities and various modes of supply.
Industrial Gas Audits and Leak Detection Services
Our engineers can inspect, audit, leak check and recommend repairs for your gas system.
Nitrogen
Nitrogen is commonly used in applications across advanced materials processing operations to improve quality and increase efficiency and yield.
Nitrogen Supply Monitoring System
The Nitrogen Supply Monitoring System alerts you to the condition of your liquid nitrogen supply and helps you maintain a more reliable supply.
Put our world-class experience to work for you.
Get in touch with one of our technical experts for help designing, engineering, constructing and operating a gas supply system for your specific application.
Ask the Expert
Tom Philips
Applications Engineer
“What is the optimum atmosphere system for furnace brazing stainless steel components?”
Traditionally, the atmosphere used in stainless steel brazing has been dissociated ammonia. However, due to cost, safety and environmental concerns with the storage and use of anhydrous ammonia, companies are converting to a nitrogen/hydrogen blended gas mixture. A nitrogen/hydrogen atmosphere can also help you improve flexibility in your operation and minimize the potential for nitriding. If you need to produce high quality, bright, stainless steel components, an atmosphere composition with a minimum concentration of 25% hydrogen should be adequate. Or, you can achieve higher corrosion resistance and better hermetic sealing for your steel components with an atmosphere containing up to 80% hydrogen. To produce a well brazed joint, it’s important that your brazing furnace has a metal muffle and that the dew point in the furnace’s hot zone is maintained below –40°F . It is also critical to keep the oxygen content in the cooling zones below 15 ppm (parts per million) to help avoid oxidation and discoloration of the stainless steel.
Each Atmosphere Solution is Customized for Your Needs
We can help you choose the right atmosphere composition.
- Select and provide blending and flow control equipment
- Perform on-site atmosphere analyses for consistent dimensional control, carbon control, and physical and metallurgical properties
- Optimize your furnace process to lower operating costs
- Perform state-of-the-art metallographic and chemical analyses (SEM, ESCA, SAM, ISS, SIMS)
- Provide safety training
- Test atmospheres using your parts in our lab furnaces
- Demonstrate our system at your facility
Industrial Gas Audits and Leak Detection Services
Audits and leak detection services can be comprehensive assessments of the entire gas supply system, or specific to gas or process equipment that use the gas.
ADDITIONAL SERVICES
Gases
Air Products gases, typically provided in gaseous and liquid form, enable customers in a wide range of industries to improve their environmental performance, product quality, and productivity.
Hydrogen
Valued for its reactive and protective properties, and used by many industries such as electronics, foods, glass, chemicals, refining and more can benefit from its unique properties to improve quality, optimize performance and reduce costs.
Nitrogen
Useful as a gas, for its inert properties, and as a liquid for cooling and freezing. Virtually any industry can benefit from its unique properties to improve yields, optimize performance and make operations safer.